In a context where resource preservation is becoming critical, Nova Carbon, a French deep-tech startup specializing in carbon fiber recycling, is collaborating with Safran, a French-based international high-technology group specializing in aerospace, on an ambitious initiative to valorize production scrap.
Developed over several years of research and development, Nova Carbon's technology introduces a radically different approach to traditional recycling. Conventional processes tend to shorten fibers and degrade their mechanical properties. In contrast, the startup's textile-based solution preserves both the structure and length of recovered fibers. Through a proprietary realignment and controlled reshaping process, the fibers are restructured to recreate a technical textile with high mechanical performance, suitable for high-value applications.
An initial technical study, conducted jointly by a dedicated Safran team and Nova Carbon experts, has demonstrated the potential of the Nova Carbon process. Further work is underway to fully align the solution with industry standards.
This collaboration accelerates the emergence of a circular composites value chain without compromising technical excellence. Beyond production scrap, the approach opens broader opportunities for end-of-life composite parts.
Hélène Frenois, Director of Innovation, Sustainability & Recyclability Program at Safran, stated: "As an industrial player and a consumer of carbon fiber, we have a responsibility to continuously improve our environmental practices. Responsible management of these materials is part of our roadmap. With Nova Carbon, we are working toward a concrete solution to strengthen their circularity."
Hugo Cartron, Co-founder and CEO of Nova Carbon, added: "Safran's teams have played a driving role in this ambitious collaboration. Their culture of excellence and willingness to explore alternative materials combined with their commitment to accelerating integration, highlight the growing interest in circular and high-performance solutions."
Alongside its partnership with Safran, Nova Carbon is entering a decisive phase of development marked by the industrialization of its process. The company plans to commission its first industrial site, with a production capacity of 200 tons per year by 2028.
Source: Nova Carbon/LinkedIn
