Qarbon Aerospace has taken a significant step in expanding its thermoplastic manufacturing capabilities with the successful installation of a Robotic Automated Fiber Placement (AFP) Work Cell from Mikrosam. The advanced LIBRA-series system, commissioned at Qarbon’s facility, supports the development and production of high-performance composite parts, aligning with growing aerospace demands for lightweight, precision-built structures. 

Accelerating Innovation in Aerospace Manufacturing 

The newly installed AFP work cell is tailored to Qarbon’s R&T needs, enabling faster, more precise production of thermoplastic composite components. Equipped with a multi-material AFP head, advanced laser and IR heating systems, and a real-time Quality Control System (QCS), the system ensures consistent material placement and meets the rigorous standards of aerospace manufacturing. 

With options for automated head exchange and compatibility with wider tape formats, the platform offers flexibility for future upgrades, making it suitable for complex geometries and a range of composite applications. 

Vele Samak, Vice President at Mikrosam, said: “We are proud to deliver this advanced AFP solution to Qarbon Aerospace. Coupled with their thermoplastic expertise, this system accelerates part development and opens new market opportunities.” 

Supporting Future Defense and Commercial Programs 

Qarbon plans to integrate the new AFP work cell into existing research and production workflows, particularly in thermoplastic processes like induction welding and HELIOS™ ice protection. This will support both commercial and Department of Defense applications, enabling efficient subcomponent fabrication and technology scaling. 

John Hannappel, Research & Technology Manager at Qarbon Aerospace, said: “This is a strategic investment in our future. It boosts our ability to qualify thermoplastic technologies and deliver scalable, high-performance solutions across multiple programs.” 

Collaboration with Toray for Advanced Materials 

Its collaboration with Toray further strengthens Qarbon’s development efforts. Leveraging Toray Cetex® thermoplastic prepregs and UD tapes—known for consistent fiber alignment and resin distribution—Qarbon is positioned to deliver superior performance and cost efficiency in large structural parts. 

Steve Mead, COO at Toray, added: “We’re proud to support Qarbon Aerospace as they expand their capabilities. The AFP system represents an exciting milestone, and we’re honored that our materials are helping drive this important program forward.” 

Driving the Future of Thermoplastic Aircraft Components 

Together, Mikrosam, Qarbon Aerospace, and Toray are redefining the manufacturing of thermoplastic composites. This partnership will accelerate production timelines, minimize waste, and deliver next-generation aerospace structures with unmatched performance. 

Source: mikrosam.com